Jungheinrich EKX 513/515k/515

Up to two shifts without changing the battery due to energy recovery and effective energy management.

Basic characteristics

• Lift (standard mast)from 3000 to 14000mm Capacity / load from 1,25 to 1,50t
• Modules for process integration: RFID technology, multiple heights and weight checks, Logistics Interface
• Expandable to automatic operation – ideal for 3-shift operation
• Up to 25 percent greater performance due to warehouse navigation with semi-automatic approach (optional)
• Highly flexible model with modular construction and integrated RFID positioning technology

More characteristics

The EKX 513 / 515 high rack stackers stand for high performance in the narrow aisle warehouse. They set new standards with regards to flexibility, low cost operation and ergonomics.

Flexibility through modular construction: this model has over 5 million possible configurations providing flexibility from the start. The advantage is adaptability to any warehousing and logistics operation. Intelligent truck management with our in house electronic controller, and CAN-Bus system keeps the options open for a wide range of requirements with a large number of additional safety features.

Excellent performance and energy efficiency: the important factors for fast throughput and outstanding cost efficiency. This is precisely what is provided by Jungheinrich’s 3-phase AC technology with higher performance and low energy usage. The advantage: full utilisation over two shifts in normal operation without battery change.
This high efficiency is available to the EKX operator with effortless ease. The cab provides a generous workplace with excellent visibility. At the centre of the operators cab is the electronically adjustable operators cab:

• Informative colour display. Important operating data is easily and legibly laid out
• All parameters and programmes can be set individually
• Softkeys to control functions and menus
• Travel and hydraulics control via thumb operation
• Two-handed operation for high safety and operating comfort. Sensors register the operator’s touch and pass this information on to the onboard computer

Advantages

• Pioneer of 3-phase AC technology
• Performance module (optional) for highest flexibility
• RFID floor quality recognition control (standard)
• Ergonomics and comfort
• Commissioning and maintenance
• High productivity
• Energy management module
• Jungheinrich warehouse navigation (optional)
• Control and CAN-Bus system

Pioneer of 3-phase AC technology
Over 150,000 Jungheinrich 3-phase AC trucks are in use all over the world. This depth of knowledge is reflected in today’s drive and control technology:

• Excellent productivity
• Low energy consumption
• Effective thermal economy
• Reduced maintenance and wear

High productivity

• AC motors with high torque
• Excellent acceleration and fast cab and supplementary lift speeds
• Simultaneous lifting/lowering of main and supplementary lift
• Quiet swivelling reach system with high travel speed
• Travel direction and height dependent diagonal travel speed profiles
• Fast working cycles with synchronised swivel (optional)

Performance module (optional) for highest flexibility

• “Lifting” module: Lift speed 0.52 m/sec and optimisation of swivel reach movement with load recognition (EKX 515)
• “Swivel reach” module: Maximum dynamics during stacking in with load recognition (EKX 513)
• “Floor quality recognition” module: Optimisation of travel speed (to 12 km/h) on warehouse floor conditions (in connection with RFID floor control)
• “Capacity” module: Increased residual capacities with active stabilisers

Energy management module

• Doubled energy reclamation through regenerative braking and lowering
• Longer operating times with one battery charge (up to 2 shifts)
• Shorter charging times
• Active energy/battery management
• Longer battery life
• Battery rollers for quick battery change

RFID floor quality recognition control (standard)

• Truck control with transponder technology
• Permanent route measuring for exact recognition of all warehouse areas
• High flexibility regarding switching and safety functions (aisle end stop, lift / travel cut-outs, speed reductions)
• Optimisation of travel speed profile relative to the floor topology

Jungheinrich warehouse navigation (optional)

• Linking the EKX to a warehouse management system (WMS) using a radio data terminal or scanner
• Direct acceptance of the destination in the narrow aisle by the truck computer
• Automatic vertical positioning
• Automatic horizontal position control system
• Automatic stacking operation
• Elimination of incorrect positioning through RFID location detection

Ergonomics and comfort

• Generously dimensioned entrance into the cab
• Large foot well, adjustable knee supports
• Excellent visibility towards the load with low swivelling sideshift and clear view masts
• Sprung, adjustable and foldable comfort seat
• Electrically adjustable operating console with colour display
• Soft key pad (softkey) with number block
• Individual travel programmes
• Switchless two-handed operating concept
• Stop position/transfer cushioning of all hydraulic functions

Control and CAN-Bus system

• All functions are adjustable
• Electronically controlled drive wheel brake and non-wearing electromagnetic laminated brake on load wheels
• Electrically active stabilisers for maximum capacities to high lift heights (optional)

Commissioning and maintenance

• Fast and safe commissioning through teaching process
• Integrated diagnostic system for remote maintenance via modem
• 1000 operating hours service interval
• Electronics with non-wearing sensor system
• The gear oil in maintenance-free and sealed for life
• Revolution counter on wheels with traction control and wear recognition on drive wheel